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RFlex Travel
RFLEX Travel Radio Frequency (RF/HF) Welding Machine
RFLEX FREEWeld
RFlex Travel
Automated Traveling Radio Frequency Welder
The RFlex Travel is a radio frequency welder that is designed for the production of tarpaulins, tents, truck tarps, high-speed doors, and any other flexible Polyvinyl chloride (PVC) or Polyurethanes (PU) product. Line up your material with the lasers on the track, press a button, and let the travel head do the welding for you. Reliable and effortless production.
Best For:
- Aerospace
- Athletic Mats
- Awnings
- Billboards
- Blinds
- Clear Span Buildings
- Containment Booms
- Conveyor Belts
- Curtains - Agriculture
- Curtains - Gymnasium
- Curtains - Truck Side
- Roller Doors
- Evacuation Slides
- Flexible Storage Tank/Bladders
- Greenhouses
- Mattresses
- Pergolas
- Pool Covers
- Pools
- Inflatables
- Screens
- Shades/Tension Structure
- Shelters Structures
- Signs
- Tarpaulins/Covers
- Tents
Features & Benefits
- Universal usage for PVC, PU, TPU, reinforced technical textiles, or film
- Easy material handling with work table length up to 100m
- New generation stable and efficient RF power generator
- Easily change dies with QuickGRIP ™ release system of the electrodes
- Easier material placement and better visualization of weld with built-in LED illumination and laser guides
- Manual, semi-automatic and automatic operation
- 10" touch screen HMI panel
- MW SafeDown ™ anti-crush electrode safety motion system
- Fully automated weld cycles with 1000 weld cycle recipe memory
- Auto-tuning for steady RF power feed to assure consistent welds
- High production capacity with fully programmable PLC
- RF emission protection
- Custom dies available for versatile production
- Line up your material accurately every time with the joystick and foot pedal precision
- Easy to use intuitive operating menu with machine specific software
- Ultrafast monitoring of arcs and overloads for protecting the integrity of the electrodes and the welded material
FREEWeld ™
- FREEWeld ™ is an optional solution that allows for grounding emissions without lowering a grounding foot.
- The FREEWeld ™ option eliminates the grounding foot needing to be perfectly flat on the table. This enables the operator to make a wider range of products.
- Creates a stronger, more aesthetic, weld with two parallel weld lines.
Other Optional Add Ons:
- X Option - transverse ± 2.4 inches to 4.75 inches weld head motion
- Impulse electrode
Power Requirements
- 400/415 Volts - Three Phase - C40 Amp.
Air Requirements
- minimum 90vpsi
Power Consumption
- Approx. 25kW
Dimensions
- Width - 2,180mm
- Height - 1,870mm
- x work table length (standard length 10m)
Weight
- 1,600kg + work table
Electron Tube
- Air Cooled Metal-Ceramic Triode
Antiflash System
- ZTG Antiflash ™ Ultra Fast Solid State Arc protection
AUTOTUNING System
- ZTG ATS ™ System for precice HF power control
HF Weld cycle control
- ZTG WCS ™ Weld Check System verifying HF weld process
Control System
- PLC & 10" Touch Screen HMI with memory storage
Electrode Length
- Standard up to 1,500mm
- Additional sizes available
Electrode Stroke
- 160mm
Space Behind Electrode
- 1,050mm with trough
Work Table Dimensions
- Width without 800mm (magnetic stainless steel)
Trough Size
- 600 x 400mm
Electrode Mount
- QuickGRIP ™ , fast pneumatic clamp
Electrode / welding bar cooling
- ECOOL ™ , electrode cooling system
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